鋸床常見故障及排除方法
鋸床常見故障及排除方法:帶鋸條下(xia)落:原(yuan)因可(ke)能是(shi)鋸帶(dai)太松,或(huo)(huo)者(zhe)主(zhu)、從動(dong)(dong)(dong)輪(lun)(lun)不(bu)(bu)平(ping)(ping)行(xing)。排除(chu)方(fang)法:調(diao)整鋸帶(dai)漲(zhang)緊裝置,保持鋸帶(dai)適當(dang)的(de)張(zhang)力(li);調(diao)整被動(dong)(dong)(dong)輪(lun)(lun)后面(mian)的(de)三(san)組調(diao)節(jie)螺(luo)釘,使主(zhu)、從動(dong)(dong)(dong)輪(lun)(lun)平(ping)(ping)行(xing),確保鋸條在適當(dang)的(de)位置。蝸(gua)輪(lun)(lun)箱響聲異常:原(yuan)因可(ke)能是(shi)蝸(gua)輪(lun)(lun)蝸(gua)桿(gan)軸(zhou)向(xiang)間障過大(da)或(huo)(huo)者(zhe)兩隊軸(zhou)承(cheng)磨損(sun)(零部件(jian)失效的(de)一種基本類型)過大(da)。圓鋸床(chuang)垂直滑道上(shang)(shang)(shang)下(xia)進退刀,進刀穩定(ding),刀具壽(shou)命長,鋸切(qie)精度高,多組齒輪(lun)(lun)傳動(dong)(dong)(dong)適合重型切(qie)削,精度穩定(ding)。精心設計(ji)送(song)料系統,送(song)料長設定(ding)6-700m/m(可(ke)三(san)次送(song)料)。結構(gou)堅固(gu)(gu),可(ke)保持動(dong)(dong)(dong)作(zuo)可(ke)靠性。排除(chu)方(fang)法:調(diao)整蝸(gua)輪(lun)(lun)蝸(gua)桿(gan)軸(zhou)向(xiang)間隙或(huo)(huo)者(zhe)更換軸(zhou)承(cheng)。鋸床(chuang)鋸架不(bu)(bu)上(shang)(shang)(shang)升:需要檢(jian)(jian)查油壓(ya)(ya)力(li)是(shi)否(fou)(fou)(fou)達到額定(ding)壓(ya)(ya)力(li),上(shang)(shang)(shang)升電(dian)(dian)磁(ci)閥(fa)是(shi)否(fou)(fou)(fou)工作(zuo),上(shang)(shang)(shang)限行(xing)程(cheng)(cheng)開關是(shi)否(fou)(fou)(fou)復位,油路是(shi)否(fou)(fou)(fou)進空氣或(huo)(huo)堵塞。圓鋸床(chuang)獨特的(de)主(zhu)夾鉗(qian)設計(ji),夾持力(li)強(qiang)又牢固(gu)(gu)。滑道自動(dong)(dong)(dong)給油潤滑。機(ji)器(qi)壽(shou)命長。使用(yong)PLC控制(zhi)器(qi),無接點,無毛病,維修簡便。冷(leng)切(qie)液自動(dong)(dong)(dong)循(xun)環,確保工作(zuo)切(qie)面(mian)平(ping)(ping)滑。控制(zhi)鈕集中,簡易方(fang)便操(cao)作(zuo)。配置自動(dong)(dong)(dong)鋸切(qie)記數功能。無料自動(dong)(dong)(dong)停機(ji)。鋸屑集中處理方(fang)便干凈。排除(chu)方(fang)法:油壓(ya)(ya)、調(diao)節(jie)溢(yi)流閥(fa)達到規定(ding)壓(ya)(ya)力(li);檢(jian)(jian)查電(dian)(dian)路、油路是(shi)否(fou)(fou)(fou)通暢;檢(jian)(jian)查上(shang)(shang)(shang)限行(xing)程(cheng)(cheng)開關;清洗或(huo)(huo)更換濾油器(qi)及電(dian)(dian)磁(ci)閥(fa)等(deng)。
鋸(ju)(ju)帶不(bu)(bu)下(xia)(xia)降(jiang):需要調整(zheng)(zheng)(zheng)閥(fa)(fa)堵塞;可(ke)能是(shi)(shi)下(xia)(xia)降(jiang)電磁閥(fa)(fa)不(bu)(bu)工作;檢(jian)(jian)查(cha)(cha)(cha)下(xia)(xia)限行程開關是(shi)(shi)否復位;檢(jian)(jian)查(cha)(cha)(cha)背壓是(shi)(shi)否調得過大(da)(da)(da)。圓鋸(ju)(ju)床(chuang)垂直(zhi)滑道(dao)上下(xia)(xia)進(jin)退刀,進(jin)刀穩定(ding)(ding)(ding),刀具壽命長(chang),鋸(ju)(ju)切(qie)精度(du)高,多(duo)組齒(chi)(chi)輪(lun)傳動適合(he)重(zhong)型(xing)切(qie)削,精度(du)穩定(ding)(ding)(ding)。精心(xin)設計(ji)送(song)料(liao)(liao)系統,送(song)料(liao)(liao)長(chang)設定(ding)(ding)(ding)6-700m/m(可(ke)三次送(song)料(liao)(liao))。結構堅固,可(ke)保持動作可(ke)靠性。排除方(fang)法(fa):檢(jian)(jian)查(cha)(cha)(cha)清洗(xi)調速閥(fa)(fa);檢(jian)(jian)查(cha)(cha)(cha)電路(lu)(lu)、油路(lu)(lu)是(shi)(shi)否通;檢(jian)(jian)查(cha)(cha)(cha)上限行程開關;調整(zheng)(zheng)(zheng)背壓、達(da)到規定(ding)(ding)(ding)值。鋸(ju)(ju)床(chuang)鋸(ju)(ju)切(qie)時,鋸(ju)(ju)架嚴(yan)(yan)重(zhong)震(zhen)動或(huo)(huo)異常響聲:可(ke)能是(shi)(shi)立柱與(yu)(yu)(yu)滑動套(tao)間(jian)隙(xi)過大(da)(da)(da);或(huo)(huo)者鋸(ju)(ju)切(qie)材料(liao)(liao)與(yu)(yu)(yu)速度(du)選擇(ze)不(bu)(bu)對;或(huo)(huo)者鋸(ju)(ju)帶與(yu)(yu)(yu)上導(dao)向(xiang)塊(kuai)間(jian)隙(xi)過大(da)(da)(da)。排除方(fang)法(fa):更換銅套(tao);重(zhong)新選擇(ze)鋸(ju)(ju)條速度(du);調整(zheng)(zheng)(zheng)導(dao)向(xiang)塊(kuai)。工件嚴(yan)(yan)重(zhong)偏(pian)斜:原因主要有(you)過大(da)(da)(da)進(jin)給(gei)量(liang);鋸(ju)(ju)齒(chi)(chi)鈍(dun)化或(huo)(huo)分(fen)齒(chi)(chi)量(liang)不(bu)(bu)對稱;兩(liang)導(dao)向(xiang)臂間(jian)的距離過大(da)(da)(da);鋸(ju)(ju)帶是(shi)(shi)否已調緊(jin);兩(liang)導(dao)向(xiang)塊(kuai)是(shi)(shi)否已調緊(jin);工作臺面(mian)、固定(ding)(ding)(ding)虎鉗與(yu)(yu)(yu)鋸(ju)(ju)帶不(bu)(bu)垂直(zhi)。排除方(fang)法(fa):使進(jin)給(gei)量(liang)適當(dang);更換帶鋸(ju)(ju)條;使兩(liang)導(dao)向(xiang)臂間(jian)的距離與(yu)(yu)(yu)工件一(yi)致;使鋸(ju)(ju)帶保持適當(dang)張力;調緊(jin)兩(liang)導(dao)向(xiang)塊(kuai);調整(zheng)(zheng)(zheng)導(dao)向(xiang)臂與(yu)(yu)(yu)固定(ding)(ding)(ding)虎鉗、工作臺面(mian)垂直(zhi)。
華利(li)鋸(ju)(ju)床(chuang)淺述(shu)鋸(ju)(ju)床(chuang)漏(lou)油(you)(you)(you)的(de)(de)緣由有(you)許多種(zhong),咱們需求(qiu)找到(dao)(dao)本源,才能知道解決辦法。鋸(ju)(ju)床(chuang)系統伺服(fu)位置(zhi)(zhi)控(kong)制(zhi)模塊采(cai)用(yong)(yong)采(cai)樣插(cha)補和(he)預(yu)見控(kong)制(zhi)相結合的(de)(de)位置(zhi)(zhi)控(kong)制(zhi)(具體(ti)控(kong)制(zhi)略),決定關閉(bi)送(song)(song)料(liao)(liao)油(you)(you)(you)缸的(de)(de)位置(zhi)(zhi),使送(song)(song)料(liao)(liao)油(you)(you)(you)缸停止(zhi)時(shi)剛好達(da)到(dao)(dao)目(mu)標位置(zhi)(zhi)。帶(dai)鋸(ju)(ju)床(chuang)是用(yong)(yong)于鋸(ju)(ju)切各(ge)種(zhong)金屬材料(liao)(liao)的(de)(de)機床(chuang),按結構分為(wei)(wei)臥(wo)(wo)式與(yu)立式;按功能分為(wei)(wei)半自(zi)(zi)動(dong)(dong)、全自(zi)(zi)動(dong)(dong)、數控(kong)。臥(wo)(wo)式又可分為(wei)(wei)雙立柱(zhu)與(yu)剪刀式。鋸(ju)(ju)床(chuang)、立式鋸(ju)(ju)床(chuang)、視點鋸(ju)(ju)床(chuang)、帶(dai)鋸(ju)(ju)床(chuang)運用(yong)(yong)過程中,呈現變速箱漏(lou)油(you)(you)(you)疑問(wen)。鋸(ju)(ju)床(chuang)由于電(dian)磁(ci)(ci)機械滯后(hou)及(ji)運動(dong)(dong)慣性,通過“通”“斷”控(kong)制(zhi)送(song)(song)料(liao)(liao)滑臺移動(dong)(dong)0.1mm幾(ji)乎不可能的(de)(de)。為(wei)(wei)了保證最小送(song)(song)料(liao)(liao)長度(du)及(ji)送(song)(song)料(liao)(liao)精(jing)度(du),后(hou)鉗(qian)(qian)使送(song)(song)料(liao)(liao)滑臺后(hou)退到(dao)(dao)到(dao)(dao)LK位置(zhi)(zhi),然(ran)后(hou)向前移動(dong)(dong)到(dao)(dao)預(yu)測位置(zhi)(zhi)LT關閉(bi)送(song)(song)料(liao)(liao)電(dian)磁(ci)(ci)閥。當(dang)送(song)(song)料(liao)(liao)油(you)(you)(you)缸運動(dong)(dong)停止(zhi)時(shi)后(hou)鉗(qian)(qian)夾緊(jin)。漏(lou)油(you)(you)(you)嚴峻的(de)(de)變速箱,不只(zhi)會(hui)丟失許多潤滑油(you)(you)(you),并(bing)且對立式鋸(ju)(ju)床(chuang)自(zi)(zi)身及(ji)對周圍(wei)環境(jing)的(de)(de)清潔(jie)衛生形成不良影響,同時(shi)也會(hui)影響作業(ye)的(de)(de)進展。
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